TSG omega insulation displacement connector (IDC) terminals for mechanical interconnecting magnet wire film insulations.
Moving Beam contact design, connects a wide range of magnet wire sizes, with a single terminal.
Welding and soldering process are used for MW connection with a terminal – different technologies:
- Arc Welding
- Thermocompression Bonding
- Ultrasonic Metal Welding
- Laser Welding
- Induction Soldering
- Hot Tip Soldering
- Laser Soldering
NOTE: All technologies indicated above require a thermal connection process that reduce and restricted magnet wire technical and mechanical property in a connection point!
Standard IDC market application
Standard market IDC connection – different terminal suppliers, with magnet wire advisable diameter > 0,14 mm / 35 AWG.
Aluminium Wire IDC connection – different market proposal with small range wire application and reduction about final products performance.
NOTE: IDC terminals are well know and used in a different market application, like coils, electric motors in a lot of different application, Automotive, Household appliance, Electrical device, and where is required for a connection between Magnet Wire and a Terminal WITHOUT soldering.
Standard IDC terminals cut and reduce MW section!