Fotolia 136799380 S finger

TSG omega

TSG omega insulation displacement connector (IDC) terminals for mechanical interconnecting magnet wire film insulations.
Moving Beam contact design, connects a wide range of magnet wire sizes, with a single terminal.

Information background

Welding and soldering process are used for MW connection with a terminal  – different technologies:

RESISTANCE WELDING

  • Brazing
  • Arc Welding
  • Thermocompression Bonding
  • Ultrasonic Metal Welding
  • Laser Welding

SOLDERING

  • Induction Soldering
  • Hot Tip Soldering
  • Laser Soldering

NOTE: All technologies indicated above require a thermal connection process that reduce and restricted magnet wire technical and mechanical property in a connection point!

IDC

Standard IDC market application

Standard market IDC connection – different terminal suppliers, with magnet wire advisable diameter > 0,14 mm / 35 AWG.
Aluminium Wire IDC connection – different market proposal with small range wire application and reduction about final products performance.

NOTE: IDC terminals are well know and used in a different market application, like coils, electric motors in a lot of different application, Automotive, Household appliance, Electrical device, and where is required for a connection between Magnet Wire and a Terminal WITHOUT soldering.

Standard IDC terminals cut and reduce MW section!

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